Our construction services keep projects safe, on schedule, and built to perform through self-performed trades and disciplined execution.
Sylvan is a full turnkey provider of conveyor systems. From concept to close-out, we offer innovative design, engineering, installation, and 100% on-time material delivery.
Sylvan provides 24/7 mechanical service, preventative maintenance, and rapid repairs to reduce downtime and extend asset life.
Explore Sylvan’s history, learn about our growth, and see how we’re building a new kind of platform that will redefine the MEP and process automation industry.
Our construction services keep projects safe, on schedule, and built to perform through self-performed trades and disciplined execution.
Sylvan is a full turnkey provider of conveyor systems. From concept to close-out, we offer innovative design, engineering, installation, and 100% on-time material delivery.
Sylvan provides 24/7 mechanical service, preventative maintenance, and rapid repairs to reduce downtime and extend asset life.
Explore Sylvan’s history, learn about our growth, and see how we’re building a new kind of platform that will redefine the MEP industry.
Client
Confidential
Location
Kentucky
Industry
Services
Sylvan was engaged to perform all mechanical process piping and sheet metal installation for a large‑scale battery manufacturing facility developed through a joint venture between a global automotive manufacturer and an international technology partner. The facility encompasses approximately 3.5 million square feet and is designed to support high‑volume battery production for next‑generation electric vehicles. Our scope included full coordination and construction of all mechanical process systems, requiring extensive collaboration across multiple design teams and global equipment suppliers. Key responsibilities involved coordinating designs among domestic and international stakeholders and supplying and installing all process‑related sheet metal ductwork and piping systems throughout the facility over a 24‑month construction duration.
The project was substantially completed in January 2025 following more than 1.2 million safe labor hours, reflecting a strong commitment to safety, productivity, and execution at scale. Our team managed a peak workforce of approximately 900 personnel, including both direct labor and subcontractors, while maintaining control over quality, scheduling, and logistical complexity. Based on Sylvan’s performance during construction, the customer selected our team as its trusted mechanical partner for ongoing maintenance and future projects, establishing a long‑term relationship built on successful delivery, effective coordination, and proven capability in advanced manufacturing environments.
Sylvan delivered the piping and sheet metal scope for a major air tempering retrofit at a large automotive manufacturing facility, completing the work on schedule and under budget with zero disruption to plant operations.
Sylvan self-performed a large-scale piping and welding scope for a secure federal research facility, completing more than 7,000 pipe welds across 52,000+ labor hours while coordinating 13 subcontractors with zero safety incidents.
Sylvan is providing mechanical, process piping, and HVAC installation for a 64,000-square-foot federal stable isotope production facility, executing technically demanding work under strict safety and quality standards to help restore domestic isotope supply.
Whether you’re starting a new project or maintaining critical systems, partner with Sylvan to get it done right.
